As an equipment maker from China focusing on threaded aluminum & anti-theft cap machinery, we've worked with over 30 packaging manufacturers worldwide and noticed a common tough issue: aluminum sheets thinner than 0.2mm bend or crack constantly during traditional threading processing.

Ordinary rolling machines apply uneven pressure; our past client data shows around 12%–18% of ultra-thin caps get scrapped from dents and twisted threads with outdated forming craft, our improved ultra-low micro-pressure threading forming tech fine-tunes rolling force step by step instead of fixed heavy pressing, from actual factory trial records, this process can lower defective rate down to roughly 2.5% to 4% for 0.12–0.2mm thin aluminum blanks.

This optimized production method helps clients make lightweight thin-wall aluminum caps smoothly, right now more beverage, cosmetic brands shift to slim aluminum caps to cut raw aluminum consumption and hit eco-packaging standards, and thin material usage rises nearly 28% in the packaging industry over the past three years based on our market follow-up.
We don't claim zero wastage entirely, yet this forming solution fits the current lightweight packaging trend well, factory owners needing customized cap production lines can check our site https://www.kunpeng-packequip.com for detailed case references.
