Core Selling Points
■ Suitable for round and custom-shaped aluminum screw boxes
■ Integrated forming, threading, knurling and embossing processes
■ Box diameter range: 30–120mm, height up to 80mm
■ Precision thread rolling for smooth screw action
■ Available in automatic and semi-automatic configurations
■ Custom surface finishes: matte, polished, brushed, anodized
■ Servo-controlled positioning for consistent dimensional accuracy
■ Full engineering support from sample to production
Technical Specifications
|
Parameter |
Specification |
|
Model No. |
KP-ASB-150 |
|
Product Type |
Aluminum Screw Box |
|
Compatible Material |
Aluminum alloy |
|
Material Thickness |
0.3 – 1.0 mm (according to product design) |
|
Box Size Range |
Ø30 – 120 mm diameter, height up to 80 mm |
|
Production Capacity |
60 – 150 boxes/min (configured by size) |
|
Automation Level |
Automatic / Semi-Automatic |
|
Line Layout |
Customized according to factory layout |
|
Power Supply |
380V / 50Hz / 3Phase or customized |
|
Total Power |
25 kW |
|
Certification |
CE |
|
Warranty |
2 Years |
|
Installation & Commissioning |
Available on site |
Production / Working Process
Step 1: Sheet Cutting – Cutting machine cuts aluminum sheet to size
Step 2: Blank Stamping – Circular or shaped blank cutting
Step 3: Box Body Forming – Deep drawing forms box body shape
Step 4: Side Wall Processing – Wall ironing and sizing
Step 5: Thread Making – Thread rolling creates screw closure structure
Step 6: Surface Treatment – Knurling / embossing for grip and decoration
Step 7: Edge Trimming – Precision edge finishing
Step 8: Lid Matching – Box and lid fitting assembly
Step 9: Final Inspection – Dimension check and quality verification
Application Scenarios
Premium cosmetic packaging
Cream jars, compact cases, lipstick tubes
01
Pharmaceutical packaging
Pill boxes, ointment containers, medical tins
02
Premium food packaging
Gourmet tea, coffee, specialty confectionery
03
Personal care
Solid perfume, lip balm, skincare sample containers
04
Industrial packaging
Small parts, electronic component enclosures
05
Case Study
■ Customer Background
A premium skincare brand in South Korea launching a new line of luxury face cream products. They needed aluminum screw jars with custom embossed branding and high-quality surface finish for their flagship product line.
■ Project Challenge
• Required 50g and 100g two sizes with matching screw lids
• Needed precise custom logo embossing on lid top
• Required matte silver anodized finish with no visible defects
• Thread must operate smoothly with consistent torque
■ Our Solution
• Provided KP-ASB-150 aluminum screw box production line
• Designed tooling for 52mm and 65mm diameter jars
• Integrated precision embossing station with registration control
• Configured post-production anodizing line integration
■ Result & Benefits
• Both jar sizes produced with ±0.03mm dimensional accuracy
• Logo embossing sharp and consistent across production run
• Matte anodized finish achieved with zero surface defects
• Opening torque consistent within ±0.1 N·m tolerance
Frequently Asked Questions (FAQ)
Q: Can this line produce different sizes of aluminum screw boxes?
A: Yes, but different sizes usually require corresponding tooling adjustments. Size changeover typically takes 6–8 hours including die replacement and calibration.
Q: Can you design the line based on our existing box samples?
A: Yes. We can evaluate your samples, drawings or 3D models before proposing a line configuration.
Q: What information should I provide for a quotation?
A: Please provide box drawings, samples, material specifications, target production capacity and required automation level.
Q: What surface finishes are possible?
A: We can configure processes for matte, polished, brushed, embossed and printed finishes. Anodizing and coating can be integrated as upstream or downstream processes.
Q: Can the line produce both box body and lid?
A: Yes, the line can be configured to produce both box base and lid with matching thread specifications.
Q: What is the typical lead time for custom box tooling?
A: Standard tooling development takes 20–30 days. Complex custom shapes may take 30–45 days including sample approval.
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